The Yacht Technology Blog

Vessel Planned Maintenance Schedules - Computer or paper?

Posted by Andy Levy on Oct 9, 2013 7:43:00 AM

    

In the past few months, we have written 2 guests posts about yacht technology for the OnboardOnline website--Yacht Management Software - usability and interface design and Yacht Refits - More Bang for your Buck. To return the favor, engineer Mike Wilson wrote the following article about yacht planned maintenance for us. I hope you enjoy hearing from one of your colleagues. ~Andy Levy

 

Mike_Wilson

As technology improves, more and more options for scheduled maintenance, inventory control, ships and engineering logs are coming onto the market.  Certainly some programs are better than others - some are more thorough, while others are more intuitive. 

 

But the question remains: are computer-based programs the way forward, or is the old fashioned way of paper logs and the ‘Chief’s way of doing things’ still the better option?  The answer is in the eye of the beholder.

 

One of the first things to consider when making this decision is how well the program can be installed and implemented into the current system. At the end of the day, any program out there is only as good as the input that goes into it. 

 

Taking the time to set it up.

Setting up a new scheduled maintenance system that works with parts assignments,vessel_scheduled_maintenance inventory, hours monitoring, and reports-generation takes a massive amount of work time to set up correctly and for the system to be used efficiently.  Each piece of equipment must be added, and then the manufacturer’s planned maintenance schedule inputted, in order for that program to give you the reminders effectively.

 

This same data input then carries over to parts inventory, assigning those parts to the machinery and, more importantly, to the service - so that when the service is performed, the system can adjust the stock control and maintain accurate counts.  The point is that the system is only as good as you make it.

 

Management companies will often insist that a scheduled maintenance system is in place, and will request weekly or monthly reports.  In this case, programs can truly be an asset, but not without complications.  Management companies want you to use these programs to make their job easier- and it would be difficult for them to keep track of maintenance without these reports.

 

This dynamic between engineer and company can be a tricky one and must be a partnership.  Many times the implementation of a scheduled maintenance system is something that happens after the boat has been in operation for many years. 

 

On vessels less than five years old, chances are that the installation and inputs of these systems were done during the build. But with older vessels, adding such a software system is an investment in both time and money.  Unless that management company is going to help you set it up to their liking, it can be very hard for you as the engineer to install it to its maximum capabilities along with your normal duties on board.  There are only so many hours in the day after all. 

 

However, these objections aside, the benefits are significant.  Personally, I’m a complete advocate for computerized planned maintenance.  With a properly set up system, far fewer jobs fall between the cracks and get forgotten about.  The reminders are there, and until you check it off, it stares at you and lets you know what needs to be done. 

 

Insuring accurate inventory control and reporting.

Along with that, the inventory control associated can be such a time and money saver.  Set up with a properly organized storage system, you should know EXACTLY what you have, how many of them, and where they are located at any given time.  When a filter drops below a certain level, you filter out those parts that are low in stock, print out a report, send it to your supplier or go shopping to refresh the quantities. 

 

Yet again, it depends on the engineers on board maintaining that software and ensuring that those parts being expended are taken out, and that the job is complete and checked off the list (with any notes for the next engineer after him/her.) 

 

Nothing can be more detrimental to a vessel than fraudulent reporting. I have been on many a yacht with a computerized system that you can tell has not been accurately maintained. By accurate, I mean that the job was actually done and not just checked off the list.  Did that hydraulic fluid actually get changed when it says or, more importantly, were those bilge alarms checked last month?

 

Nothing can be more frustrating or more dangerous than false reporting.  And nothing can be more annoying than looking for that part that should be in BOX A2 but has not been there in months because the guy before you never removed it from the stock control.

 

Of course paper records can also be falsified in this way and reporting errors made, whether by intention or accident. Unfortunately, there is nothing you can do about the person before you; you can only try to improve matters while you are there. 

 

My opinion.

Each of us will have opinions about this, and if I have learned one thing, it’s that there are multiple ways of doing the same thing correctly.  Personally, I take great time and pride in maintaining these planned maintenance programs, because if they are treated well, they will save us a tremendous amount of time and labor in the long term.

 

My opinion is that these programs do save time, money and breakdowns.  They are the assistant that we all want in our own lives but will never have the budget to afford.  As ever, to get the best out of any assistant, we need to give them what they need to do the job.  Please feel free to share your own thoughts!

Image courtesy of OnboardOnline.

_________________________________________

Michael Wilson has 12 years of engineering experience in the yachting industry, working full-time and freelance. He has also worked in project management, yacht management and brokerage. Mike is currently a rotational chief on M/Y Senses, and has worked in the industry for over 10 years on multiple yachts, including S/Y Maltese Falcon.

He is a Florida native and U.S. Coast Guard Chief Engineer 3000Grt Unlimited HP (a Y-1 equivalent). He studied finance and human resources at Purdue University, graduating in 2000. 

 

Yatch_Management_Software_Buyer's_Guide

 

 View the Triton Administrator  Product Page

Like what you've read? Click here to receive more articles!

Topics: vessel planned maintenance

JD_Crawford_head_shotDarren and the GCS team have been instrumental in the development and deployment of several carrier grade IT networks for large scale, Savant-based super-yacht projects where the technology infrastructure needed to be extremely reliable. 

 

The capabilities of the GCS team have proven instrumental in helping us deliver a world class technology experience to some of the most prestigious yachts in the world.

 

J.D. Crawford of Savant Systems

Lady_Sheridan_from_Keith_Moore

I have been working with Great Circle Systems since 2006 when they did the installation of all our networking and Internet communications equipment on our boat being built in Germany.

 

The equipment they recommended and installed was exactly as we required.  We have had extremely good results with all of their equipment and it has performed as they had advised.

 

I would highly recommend them to all fellow captains.

 

Captain Keith T. Moore of M/Y Lady Sheridan

CE_W_Michael_Hummel_of_MY_TVTriton Administrator has proven to be the perfect tool for us on M/Y TV, which is a 78 meter Luerssen yacht.

 

Triton has comprehensive essential features plus any additional features one can possibly need. It is still easy to use and has a swift support team to implement customer-specific wishes, such as individual day logs, etc.

 

W. Michael Hummel, Chief Engineer of M/Y TV

 

Captain Bruno Herregods talks about Great Circle Systems tech support. 

Get FREE Yacht Technology Blog articles sent to your email inbox!

Download your FREE ebook.

Are you in the market for yacht management software? Click on the Yacht Management Software Buyer's Guide below to download your copy of this enlightening ebook.



yacht management software buyers guide

Download your Free Internet Bandwidth Calculator 

Want to know how much Internet bandwidth you need to support your vessel's guests and crew? Click below to download your free bandwidth calculator.



Bandwidth_calculator

Our readers love these articles:

Download your FREE checklist: "Documents to Keep On Board for MLC (Maritime Labour Certificate) 2006 Compliance" 

Do you have the right documents on board to comply with MLC (Maritime Labour Certificate) 2006 requirements? Click on the image below to download your free checklist.



file-24075857

Download your FREE list: "10 Document Deficiencies MLC 2006 Inspectors Hate to Discover" 

Our handy list helps you avoid documentation pitfalls that are red flags for inspectors. Click on the image below to download your free list.



file-24078962